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Commercial fitness club with kettlebells, cast iron plates and strength benches

For Gym Owners, Operators & Club Developers

Commercial GymPremium-brand specs. Factory-direct cost.

Full kettlebell and cast iron plate zones for fitness clubs — one foundry, one shipment, built for peak hours and member expectations.

2,000–10,000+ sq ft 186–930+ sqm | US, Europe & worldwide

The premium-brand alternative for fitness clubs — same commercial-grade spec, factory-direct cost.

300+
Club Projects Delivered
Big-Brand
Quality Spec
One Order
Kettlebells + Plates
Factory
Direct Pricing

Common Commercial Gym Pain Points

Members expect a full club. Your budget expects a smarter path than premium-brand markup.

Crowded commercial gym floor at peak hour

01

Peak-Hour Bottlenecks

Empty plate trees and short KB ladders before you break even.

Heavy-use commercial gym racks and kettlebells

02

Wear & Downtime

Light-duty gear fails under 12+ hour days.

Mixed commercial gym zones with racks and kettlebells

03

Multi-Vendor Chaos

Three suppliers. Three shipments. One delayed opening.

Commercial cast iron plate and kettlebell close-up

04

Premium-Brand Cost

Markup eats capex — less floor for members.

How We Solve It

One factory. One spec. One shipment — at a fraction of premium-brand cost.

Commercial gym kettlebell and plate zone

Capacity

2,000–10,000 Sq Ft, Casting Ready

Zone-planned casting — performance KBs, group-class dipped lines, and plate depth scaled to your member base.

Durability

Built for Peak Hours

Powder-coated cast iron plates and rubber-coated kettlebells — engineered for high daily turnover.

Procurement

One Supplier, Multi-Club Ready

Unified specs, brand finishes, and phased delivery — pilot one location, roll out across your network.

What a Commercial Fitness Club Actually Needs

Peak-hour capacity, equipment variety, and durability — not a hotel amenity or office perk.

Who this is for: Gym owners | Franchise operators | Club developers | Gym designers | Distributors

01

Capacity

2,000–10,000+ sq ft multi-zone floors with peak-hour casting depth across performance and strength areas.

02

Equipment

Full kettlebell range plus cast iron plates — competition, dipped, PU, adjustable, colorful — scaled to member demand.

03

Durability

12+ hours/day commercial-grade use with low downtime and one supplier warranty.

04

Procurement

Unified spec across locations with brand finishes, volume pricing, and phased delivery.

Commercial Club vs. Boutique Studio

A 24/7 fitness club and a boutique studio share a brand — not the same equipment brief or floor plan.

Commercial Club

Users
Paying members — varied schedules, peak hours
Priority
Maximum variety & throughput
Typical Size
2,000–10,000+ sq ft
Casting
Full KB range + deep cast iron plate inventory
Buyer
Gym owner / operator / franchise

Boutique Studio

Users
Class-based groups — fixed session times
Priority
Curated kit for one training style
Typical Size
800–2,000 sq ft
Casting
Curated KBs + plates, compact depth
Buyer
Studio owner / franchisee

Premium Brands vs. AoXiang

Big-brand quality. Factory-direct pricing. The smart premium-brand alternative.

Premium Brand Approach

  • High capex per branded casting piece
  • Multiple vendors, multiple orders and warranties
  • Distributor markups on every opening
  • Long lead times across separate suppliers
  • Each club specs separately — no franchise rollout

AoXiang Factory-Direct

  • Big-brand commercial quality — without the premium-brand markup
  • Kettlebells + plates from one foundry, one shipment
  • Zone-planned casting kits for 2,000–10,000+ sq ft
  • The smart premium-brand alternative for fitness clubs
  • Unified multi-club specs and volume pricing

Delivered for neighborhood clubs through flagship floors across North America and Europe — packages scaled to peak-hour throughput, not hotel amenity kits.

Pick Your Club Size

Recommended kettlebell + plate mixes by floor area.

1
2,000–4,000sq ft · 186–372 sqm

Neighborhood Clubs

Independent operators & first locations. Core KB ladder + cast iron plate sets.

KB Ladder Dipped KBs Cast Iron Plates OEM Option
Neighborhood fitness club 2000-4000 sq ft
2
4,000–8,000sq ft · 372–743 sqm

Full-Service Clubs

Franchise & regional chains. Dedicated performance, group-class, and plate zones.

Comp KBs PU + Colorful Deep Plate Sets Unified OEM
Full-service commercial gym 4000-8000 sq ft
3
8,000+sq ft · 743+ sqm

Flagship Centers

Multi-club anchors and high-traffic floors. Full multi-zone layout with peak-hour throughput.

Full KB Range Special Shaped Calibrated Plates Multi-Zone OEM
Flagship fitness center 8000+ sq ft

Three Casting Zones Members Actually Use

Performance KBs, group-class lines, and plate depth — maximum casting variety per sq ft.

Why gym owners invest in the right casting mix from day one.

RetentionMembers stay for variety
RevenueMore units, less queue
BrandPremium look, smart cost
TCOPredictable capex

Four Steps to Club Casting Ready

From brief to delivery — aligned to your opening timeline.

1

Share Brief

Club size, member target, floor plan, opening date.

2

Get Plan

Equipment list, quantities, layout guidance.

3

Approve Branding

Colors, logos, and samples for club brand sign-off.

4

Deliver

Coordinated production and shipping.

Certifications & Standards

CE compliance certificate CE Compliance
SGS verified certificate SGS Verified
SLCP audit certificate SLCP Audit
Lab standards certificate Lab Standards

FAQ

What casting does a commercial gym need from AoXiang?

A full kettlebell range — competition, dipped, PU, adjustable, colorful, special-shaped — plus cast iron plates scaled to your floor area and peak-hour throughput. Cardio and racks ship from your preferred vendors.

How much space is needed for a fitness club?

Neighborhood clubs start around 2,000 sq ft. Full-service clubs typically use 4,000–8,000 sq ft. Flagship locations may exceed 10,000 sq ft.

How is this different from premium brands?

Big-brand commercial quality for 12+ hours of daily member use — at factory-direct pricing. The premium-brand alternative: one order for kettlebells and cast iron plates.

Can casting handle heavy daily use?

Yes. Powder-coated cast iron plates and rubber-coated kettlebells — built for peak hours and high member turnover.

Can you equip multiple club locations?

Yes. Unified specs, brand finishes, volume pricing, and phased delivery per site or franchise rollout.

Do you ship to the US and Europe?

Yes — 50+ countries including the U.S., UK, Germany, and across the EU.

What does a quote include?

Equipment list, quantities, and layout guidance for your floor plan. Freight, duties, and install are itemized separately so you can choose Incoterms that fit your project.

Can you work with our gym designer?

Yes. Dimensions, floor load, electrical specs, and CAD-friendly layout references for your fit-out team.

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